Hyundai Engine Specialists – Mallow, Co. Cork

Hyundai Engine Rebuild
& Repair in Cork

Specialists in Hyundai D4FD 1.7 CRDi, D4FE 1.6 CRDi and D4HB 2.0/2.2 CRDi diesel engine rebuilds and repairs. Quality workmanship, OEM parts and a 6-month warranty.

Engines We Specialise In

Hyundai Diesel Engine Expertise

Hyundai 1.7 CRDi (D4FD)

Engine Code

D4FD

Displacement

1.7L 4-cylinder Diesel

Years

2010–2019

Power Output

115–141 bhp

The D4FD is Hyundai's 1.7 CRDi diesel used widely across the range throughout the 2010s. A reliable unit when serviced correctly, but we regularly rebuild these engines following oil pump failure and spun big-end bearings — often the result of extended oil change intervals or injector-related fuel dilution.

Models: i20, i30, i40, Tucson, Elantra, ix35

Common Issues

  • Oil pump wear leading to spun/damaged big-end bearings
  • Injector seal failure and fuel dilution of oil
  • EGR valve blockage and carbon build-up
  • Timing belt failure (critical service interval)
  • DPF clogging on short-journey vehicles
  • Turbocharger failure on neglected units

Early diagnosis prevents costly damage. Call us today if you notice any warning signs.

How We Work

Our Rebuild Process

01

Diagnostics

Full engine health check, compression test, leak-down test and fault code scan.

02

Teardown & Inspection

Complete engine strip-down with detailed inspection of all components including block, head, bearings and timing.

03

Machining & Parts

Block honing, head skimming and sourcing OEM-spec replacement parts and bearings.

04

Rebuild

Full assembly to manufacturer specs, new gaskets, seals, timing components and oil system refresh.

05

Testing

Post-build compression test, oil pressure verification and road test before handover.

Why Choose Us

Cork's Trusted Hyundai Engine Specialists

Hyundai Specialists

Dedicated experience rebuilding Hyundai CRDi diesel engines across the full model range.

6-Month Warranty

All engine rebuilds and major repairs are covered by warranty.

Fast Turnaround

Most rebuilds completed within 5–7 working days.

OEM-Spec Parts

We use quality OEM-spec components for long-lasting reliability.

Our Work

Workshop Gallery

Engine rebuild parts laid out
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Engine block with pistons
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Timing chain system
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Engine timing assembly
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Timing chain sprockets
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Engine block and crankshaft
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Engine block bores
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Head gasket work
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Engine on lift
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Hyundai Engine Problems? We Can Help.

Based in Mallow, Co. Cork — serving all of Munster. Book a diagnostic today and get an honest assessment from our engine specialists.

Get In Touch

Contact Us

Address

Ballyviniter Upper, Mallow, Co. Cork, P51T22P

Hours

Mon–Fri: 10:00–18:00 | Sat: 10:00–16:30 | Sun: Closed

Book a Service